» Milling Technology » Portal centres MMC 1500

Portal milling and drilling centre MMC 1500, MMC 1500 DT, Variants - POWER, SPEED, SPRINT, RAPID

The MC1500 machine is designed for exact and fast machining of generally shaped areas, drilling, boring, reaming, cutting threads and milling large and complicatedly shaped parts. The machine uses high shifts and accelerations up to 45m/min and 0.5g for greater efficiency.

Construction and working space – the construction of the machine is optimised not only for finite element method but also for computer space spatial optimising. The working space is 1,500 x 1,000 x 800, or for the “DT“ (Dual Table) variant the working table is divided into two separate tables.  The first table is used to machine the respective work item, the second table is used to check and replace the second work item.  Both working spaces are completely covered and separated.

Automatic tool replacement  – is a matter of course on this machine for working in an automatic cycle.  Table, cross beam and slide shoe shifts can be used at the same time.  Using special accessories (rotary table with horizontal axis) the machine can machine parts from four sides and machine screw lines.  Production tools with a supply of coolant through the centre can be used.

Diagnostics and monitoring the machine  – monitoring the productivity and technological times with output to a PC in a local network allows the quality of work of machine operators to be evaluated.  KOVOSVIT MAS, a.s. offers free of charge remote diagnostics for the machine that monitors its technical and technological parameters and can only communicate between the client and KOVOSVIT MAS, a.s. The loading, vibrations, run-out of tools, moto-hours etc. can be monitored on the spindles. 

Characteristic construction elements used on the machine:

  • the movable parts of the machine (table, cross beam, sliding part) are located on rolling linear lines
  • the spindle is located on exact bearings with oblique contact
  • digital, AC regulating drives driving the spindle and axes
  • measurement of the position of the linear optical sensor
  • centric tool clamping
  • iTNC 530 HEIDENHAIN (SINUMERIK 840D)control system

 

Variant
POWER
SPEED
 
Maximum dimension of the workpiece
1500x1000x600
1500x1000x600
mm
Dimension of the table clamping area
1500x100
1500x1000
mm
Slide travel in the X axis
1500
1500
mm
Table travel  in the Y axis
1000
1000
mm
Slide travel in the Z axis
600
600
mm
Maximum table loading
2500
2500
kg
Maximum dimension of the work item - DT
720x1000x600
720x1000x600
mm
Dimension of the table clamping area - DT
720x1000
720x1000
mm
Table travel  in the X axis -DT
1500
1500
mm
Cross beam travel  in the Y axis -DT
1000
1000
mm
Slide travel  in the Z axis -DT
600
600
mm
Maximum table loading - DT
1250
1250
kg
Precision of axes X,Y,Z adjustment
0,01
0,01
mm
Precision of repeated travel
0,005
0,005
mm
Range of shifts in X,Y,Z axes
1 – 15 000
1 – 15 000
mm.min-1
Fast motion in X,Y,Z axes
45 000
45 000
mm.min-1
Range of fluently changeable spindle revolutions
20 – 10 000
20 – 12 000
ot.min-1
Spindle cone
ISO50
ISO40/HSK63
 
Spindle drive output
(40%ED)-20/28
(40%ED)-33/45
kW
Max. number of tools in the magazine
24
30
ks
Max. torque moment
260/340
157/215
Nm
Max. diameter of the tool in the magazine
200/100
150/80
mm
Max. length of the tool in the magazine
400
300
mm
Max. weight of the tool during automatic replacement
15
6
kg
Dimensions of the layout of the machine
4650 x 3900
4650 x 3900
mm
Height of the machine
3 900
3 900
mm
Weight of the machine
16 000
16 000
kg
Total input power of the machine
55
55
kVA
Pneumatic equipment working pressure
0,6
0,6
MPa
T grooves (quantity x width x span)
7 x 18 x 125
7 x 18 x 125
mm
T grooves (quantity x width x span) DT
5 x 18 x 125
5 x 18 x 125
mm

 
Variant
SPRINT
RAPID
 
Maximum dimension of the workpiece
1500x1000x600
1500x1000x600
mm
Dimension of the table clamping area
1500x1000
1500x1000
mm
Slide travel in the X axis
1500
1500
mm
Table travel  in the Y axis
1000
1000
mm
Slide travel in the Z axis
600
600
mm
Maximum table loading
2500
2500
kg
Maximum dimension of the work item - DT
720x1000x600
720x1000x600
mm
Dimension of the table clamping area - DT
720x1000
720x1000
mm
Table travel  in the X axis -DT
1500
1500
mm
Cross beam travel  in the Y axis -DT
1000
1000
mm
Slide travel  in the Z axis -DT
600
600
mm
Maximum table loading - DT
1250
1250
kg
Precision of axes X,Y,Z adjustment
0,01
0,01
mm
Precision of repeated travel
0,005
0,005
mm
RoRange of shifts in X,Y,Z axes
1 – 15 000
1 – 15 000
mm.min-1
Fast motion in X,Y,Z axes
45 000
45 000
mm.min-1
Range of fluently changeable spindle revolutions
20 – 18 000
20 – 24 000
ot.min-1
Spindle cone
HSK 63
HSK 63
 
Spindle drive output
(40%ED)25/35
(40%ED)19/27
kW
Max. number of tools in the magazine
30
30
ks
Max. torque moment
87/130
60/86
Nm
Max. diameter of the tool in the magazine
150/80
150/80
mm
Max. length of the tool in the magazine
300
300
mm
Max. weight of the tool during automatic replacement
6
6
kg
Dimensions of the layout of the machine
4650 x 3900
4650 x 3900
mm
Height of the machine
3 900
3 900
mm
Weight of the machine
16 000
16 000
kg
Total input power of the machine
55
55
kVA
Pneumatic equipment working pressure
0,6
0,6
MPa
T grooves (quantity x width x span)
7 x 18 x 125
7 x 18 x 125
mm
T grooves (quantity x width x span) DT
5 x 18 x 125
5 x 18 x 125
mm

 

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